Custom-Engineered Industry 4.0 Solutions
Our tailored digital factory solutions are smart, scalable, and proven to drive substantial business outcomes. As an experienced digital manufacturing company, we excel at combining advanced technologies such as Artificial Intelligence, cloud, automation, IoT, computer vision, and others to modernize traditional manufacturing processes. We apply these to your data, applications, and processes to create an agile, efficient, and intelligent manufacturing environment.
Our custom-developed digital manufacturing solutions help improve operations, run smarter and more autonomous operations, reduce downtime, and enhance worker productivity. By digitizing your processes and leveraging automation technologies, we eliminate inefficiencies and create visible value.
The success of our digital manufacturing solutions lies in our ability to integrate real-time data and insights seamlessly into your supply chains and products. This enables you to automate your manufacturing value chain and swiftly adapt to economic shifts, whether they occur locally or on a global scale. Team up with us to transform your operations to transcend beyond productivity boosts, speed enhancements, and cost reductions.
Digital Manufacturing Solutions We Offer
Manufacturing Execution System
Our Solution Orchestrates Seamless Production with Real-Time Visibility
Our custom-developed MES solution powers modern factories by monitoring production in real-time, accurately predicting maintenance needs, and offering customizable dashboards for complete shop floor control.
Bridging the gap between ERP and process control systems, our MES software equips your decision-makers with crucial information to streamline production and boost efficiency from the shop floor to the top floor.
Key features of this customizable solution include:
Production Planning and Scheduling
New Product Development (NPD)
Estimated Delivery Date Calculation
Quality Control and Assurance
Data Analytics and Reporting
Integration and Connectivity
Parameterization and Configuration
Scalability and Adaptability
Assembly Line Digitalization (ALD)
Our Approach Achieves Superior Quality and Efficiency with Digital Process Twins
Our assembly line digitalization approach transforms manufacturing operations by creating ‘Digital Process Twins’ of assembly lines, improving quality assurance, and seamlessly integrating with MES and ERP systems.
It enables flexible production configurations, adaptive assembly, and seamless integration, boosting your throughput, enhancing product quality, and ensuring traceability for process improvement. With procedures displayed on dashboards, employees can follow correct steps, reduce errors, and eliminate the need for extensive paper records. Features of this comprehensive approach can include:
Assembly Line Monitoring & Control
Quality Check and Assurance
Digital Work Instructions
Worker Assistance
Inventory and Materials Management
Maintenance and Equipment Monitoring
Reporting and Analytics
Integration and Connectivity
Factory Maintenance Platform
This Intelligent Solution Helps You Maximize Uptime and Optimize Maintenance
Our factory maintenance platform empowers you to optimize maintenance processes, minimize downtime costs, and efficiently allocate resources through predictive maintenance capabilities, IoT-enabled sensors, and remote diagnostics.
The integration with asset management, work order management, and equipment performance tracking enables you to extract actionable data for achieving asset availability and cost optimization goals while gaining insights into risk profiles. The key capabilities of this digital manufacturing solution include:
Maintenance Management
Asset Management
Preventive Maintenance
Predictive Maintenance
Work Order Execution
Breakdown Maintenance
Maintenance Reporting and Analytics
Integration and Connectivity
EHS Compliance and Management
Our Solution Assures Compliance, Safety, and Responsibility
Our solution is designed to shift your approach from reactive to proactive when it comes to complying with environmental, health, and safety regulations. Powered with automated compliance reporting, risk assessment tools, and mobile access, it has everything you need to ensure regulatory compliance, efficient incident management, and improved workplace safety. Our cloud-based workplace health and safety management software helps you mitigate risks and enhances corporate social responsibility. Our EHS Compliance and Management solution for the manufacturing industry includes the following features:
Compliance Management
Incident Management
Risk Assessment
Training and Certification
Safety Inspections and Audits
Emergency Preparedness
Safety Data Management
PPE Inventory and Stock Management
Process Line Engineering Solution
Optimize Process Line Productivity with Our Intelligent Automation
Our custom-developed process line engineering solution caters to the modern chemical, pharmaceuticals, nutraceuticals, and processed foods manufacturing industries that work on the principles of Process Lines for their primary production. Our solution offers seamless integration, real-time monitoring, and compliance with industry standards. Through our Safety Engineering expertise, we’ve developed robust protocols and systems for safe raw material handling for a secure working environment. From handling raw materials to finished products, this digital manufacturing solution increases productivity, quality, and resource efficiency, driving tangible business benefits, including reduced costs, heightened customer satisfaction, and sustainable growth. Revolutionize your process-line manufacturing operations with the following features:
Raw Material Management
Batch Management
Process Monitor & Control
Quality Control & Assurance
Maintenance Management
Environmental Monitoring & Compliance
OSH Management
Integration & Connectivity
Gas Cylinder Distribution and Tracking System
Our Cylinder Stock Management Solution Helps Fuel Your Operational Efficiency
Our gas cylinder distribution and tracking solution streamlines your gas distribution operations with real-time tracking and automated stock management. By leveraging a user-friendly mobile app and comprehensive web dashboard, you can efficiently manage your entire supply chain and fleet of gas cylinders. You can use GPS tracking to enable real-time monitoring and extract actionable insights from cylinder usage patterns using advanced data analytics, as well as make informed decisions to optimize operations. Benefit from real-time tracking, efficient order fulfillment, and comprehensive customer support leveraging the following capabilities:
Bulk Order Management
Industrial and Domestic Sales
Stock Tracking
Create OTC or Line-sales Order
Bulk Delivery Assignment
Track Payments and Deposits
Data Analysis and Sharing
On-demand Invoicing
Digital Manufacturing Offerings
As a prominent digital manufacturing company, we bring extensive manufacturing industry expertise to help you harness cutting-edge technologies through tailored digital manufacturing solution development.
Legacy Platform Modernization
Our team of legacy modernization experts specializes in improving efficiency across your plant operations to meet your need for flexibility and agility. We bring practice-proven expertise in modernizing your production line’s operational processes by developing intelligent digital manufacturing solutions to address critical business needs and create opportunities for sustainable growth.
Outsourced Product Engineering
Our expertise in emerging technologies empowers us to elevate product design through rigorous prototyping and seamlessly integrating engineering principles with design thinking. By outsourcing your product engineering to us, you gain access to cutting-edge software product development capabilities that reimagine your offerings in the digital manufacturing landscape.
Enterprise Data Analytics & Visualization
We develop custom enterprise data analytics solutions that acquire data from different manufacturing operations management (MOM) and automation systems to improve visibility and reporting consistency to accelerate root-cause analysis. Our team uses advanced data visualization tools like Power BI to provide actionable insights in real-time for operational improvements, cost reductions, and data-driven decision-making.
Enterprise Process Digitalization & Automation
We analyze your existing workflows, identify optimization opportunities, and implement advanced digital capabilities like AI, IoT, DPA, and other emerging technologies to streamline your operations. Our services include developing robotic process automation solutions, digital twin implementation, and engineering smart factory solutions, driving efficiency and agility in your manufacturing ecosystem.Why Choose Rishabh Software as Your Digital Manufacturing Company?
Advanced Technology Integration
Learn moreOur digital manufacturing solutions seamlessly integrate connectivity, data collection, smart analytics, and data visualization with your existing IT infrastructure.
Data-driven Manufacturing
Learn moreOur digital manufacturing services use flexible data modeling frameworks and industry best practices to augment any platform with additional capabilities.
Expertise Spanning Multiple Domains
Learn moreWe develop custom smart manufacturing solutions and provide practical recommendations for real-world operational issues.
Proven Track Record
Learn moreWe use hybrid cloud, automation, IoT, and AI to provide scalable industry 4.0 solutions that efficiently address your unique challenges.
Partner with us to develop tailored digital manufacturing solutions that eliminate inefficiencies, streamline operations and drive sustainable growth in your production process.
Case study
Modernizing ERP for the Manufacturing Industry
We successfully re-engineered a 20-year-old legacy system to enhance its operational efficiency for a German manufacturing giant.
Case study
ERP System Reengineering and MES Implementation
A prominent "Made in USA" Apparel Manufacturer was seeking a digital transformation partner to enhance efficiency, agility, and profitability. Outdated MES and ERP systems were hampering efficiency and affecting business growth. So, the client needed a scalable solution for actionable reporting and real-time data visualization. To facilitate their pursuit of digital manufacturing excellence, we assisted them with apparel industry legacy MES and ERP software modernization.
Case study
Gas Cylinder Distribution & Tracking System
The European client was seeking a mobile-first gas cylinder management application to monitor the movement of cylinders and vehicles between the plant & refilling depot efficiently.
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Frequently Asked Questions
What is digital manufacturing, and what benefits does it offer?
It employs advanced technologies like MES, CAD, CAE, IIoT, and more to connect and optimize production processes and aims to:
- Improve efficiency by speeding up processes
- Reduce errors and downtime
- Enhance product quality
- Optimize resource use
- Provide real-time monitoring and control
What is Industry 4.0, and how does it transform manufacturing?
It signifies the transition from traditional manufacturing to smarter operations using AI, machine learning, IoT, and data analytics. This shift aims to:
- Enhance automation and efficiency.
- Improve supply chain management.
- Detect and address security threats.
- Increase equipment uptime and reliability.
- Elevate product quality and consistency.
- Optimize maintenance schedules.
- Enhance worker safety through smart systems.
How does process digitalization contribute to Industry 4.0?
It essentially refers to the transformation of manual manufacturing tasks into digital workflows using sensors and data analytics tools. It makes manufacturing operations faster, more efficient, and adaptable by:
- Employing sensors to gather real-time data.
- Facilitating predictive maintenance to avoid breakdowns.
- Enhancing control over the production process.
- Improving efficiency and reducing downtime.
- Boosting product quality and consistency.
- Supporting continuous improvement and innovation.
How can I get started with process digitalization in my manufacturing facility?
Successfully implementing process digitalization in your manufacturing facility involves a strategic approach. Here are the key steps:
- Assess your current processes and operations
- Set clear objectives and goals
- Choose the right tools
- Provide training and change management.
- Start small with pilot projects and scale up
- Monitor and evaluate results
What role do AI/ML play in manufacturing?
Integrating these two technologies in manufacturing processes benefits in the following ways:
- Reduces human errors.
- Streamlines production processes.
- Predicts and resolves existing and potential problems.
- Improves product quality.
- Lowers operational overheads.