Digital Manufacturing Solutions

As a digital manufacturing company, we empower manufacturers to navigate digital disruption with smart, integrated solutions and services.

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Digital Manufacturing

Unlock Manufacturing Excellence with Custom-Engineered Industry 4.0 Solutions

Our tailored digital factory solutions are smart, scalable, and proven to drive substantial business outcomes. As an experienced digital manufacturing company, we excel at combining advanced technologies such as Artificial Intelligence, Cloud, IoT, computer vision, and others to modernize traditional manufacturing processes. We apply these to your data, applications, and processes to create an agile, efficient, and intelligent manufacturing environment.

Our custom-developed digital manufacturing solutions enhance operational efficiency, enable smarter autonomous processes, minimize downtime, and boost worker productivity. By digitizing your processes and leveraging automation technologies, we help your team achieve significant throughput and improved visibility across the manufacturing line. Team up with us to transform your operations to transcend beyond productivity boosts, speed enhancements, and cost reductions.

Digital Manufacturing Segments We Serve

With our tech expertise and strong industry focus, we assist manufacturers in driving transformation at every level of their value chain. From the shop floor to the top floor, we help you digitally transform your manufacturing operations by developing tailored solutions.

Industrial Machinery

We optimize factory operations using technologies like IoT and AI for predictive maintenance. This reduces downtime, lowers costs, and boosts machinery performance, ensuring smarter workflows.

Contract Manufacturing

Our digital solutions enhance efficiency and cut costs by automating order tracking, inventory management, and supplier collaboration for seamless operations.

Batch Processing

We improve batch processing with automation, real-time monitoring, and predictive analytics, minimizing waste and downtime while maintaining consistent quality.

Food and Beverage Manufacturing

We implement traceability and quality control systems to ensure safety, reduce waste, and maintain batch consistency with real-time monitoring and automated compliance tracking.

Custom Digital Manufacturing Solutions We Offer

Experience digital excellence from strategy through execution with a perfect blend of tech, domain and industry expertise.

Our Solution Orchestrates Seamless Production with Real-Time Visibility

Our in-house-developed MES solution powers modern factories by monitoring production in real-time, accurately predicting maintenance needs & offering customizable dashboards for complete shop floor control. Bridging the gap between ERP and process control systems, our MES equips your decision-makers with crucial information to streamline production and boost efficiency.

Key features of this customizable solution include:

Equipment & Machinery Control

Work-In-Progress (WIP) Tracking

Inventory Management

Production Tracking and Scheduling

Quality Management

Real-Time Data Analytics

Integration and Connectivity

Resource Management

Personnel Management

Product Tracking

Performance Analysis

Our Approach Achieves Superior Quality and Efficiency with Digital Process Twins

Our assembly line digitalization approach transforms manufacturing operations by creating ‘Digital Process Twins’ of assembly lines, improving quality assurance, and seamlessly integrating with MES and ERP systems. With procedures displayed on dashboards, employees can follow correct steps, reduce errors, and eliminate the need for extensive paper records.

The key components of this comprehensive approach can include:

Assembly Line Monitoring & Control

Quality Check and Assurance

Digital Work Instructions

Worker Assistance

Inventory and Materials Management

Maintenance and Equipment Monitoring

Reporting and Analytics

Integration and Connectivity

This Intelligent Solution Helps You Maximize Uptime and Optimize Maintenance

Our factory maintenance platform empowers you to optimize maintenance processes, minimize downtime costs, and efficiently allocate resources through predictive maintenance capabilities, IoT-enabled sensors, and remote diagnostics.

The key capabilities of this digital manufacturing solution include:

Maintenance Management

Asset Management

Preventive Maintenance

Predictive Maintenance

Work Order Execution

Breakdown Maintenance

Maintenance Reporting and Analytics

Integration and Connectivity

Our Solution Assures Compliance, Safety, and Responsibility

Powered with automated compliance reporting, risk assessment tools, and mobile access, our cloud-based workplace health and safety management software has everything you need to ensure regulatory compliance, efficient incident management & improved workplace safety.

It includes the following key features:

Compliance Management

Incident Management

Risk Assessment

Training and Certification

Safety Inspections and Audits

Emergency Preparedness

Safety Data Management

PPE Inventory and Stock Management

Optimize Process Line Productivity with Our Intelligent Automation

Our custom-developed process line engineering solution caters to the modern chemical, pharmaceuticals, nutraceuticals, and processed foods manufacturing industries. Through our Safety Engineering expertise, we’ve developed robust protocols and systems for safe raw material handling for a secure working environment. From handling raw materials to finished products, this digital manufacturing solution increases productivity, quality, and resource efficiency.

Revolutionize your process-line manufacturing operations with the following features:

Raw Material Management

Batch Management

Process Monitor & Control

Quality Control & Assurance

Maintenance Management

Environmental Monitoring & Compliance

OSH Management

Integration & Connectivity

Our Cylinder Stock Management Solution Helps Fuel Your Operational Efficiency

We have built a gas cylinder distribution and tracking solution that streamlines your gas distribution operations with real-time tracking and automated stock management. By leveraging a user-friendly mobile app and comprehensive web dashboard, you can efficiently manage your entire supply chain and fleet of gas cylinders.

Benefit from real-time tracking, efficient order fulfillment, and comprehensive customer support leveraging the following capabilities:

Bulk Order Management

Industrial and Domestic Sales

Stock Tracking

Create OTC or Line-sales Order

Bulk Delivery Assignment

Track Payments and Deposits

Real-time KPI Data

Data Analysis and Sharing

On-demand Invoicing

Digital Manufacturing Success Stories

Explore how our digital expertise helped manufacturers leap into the future of production.

ERP Modernization

76% of the routine tasks automated

Modernizing a 20-year-old Legacy ERP System

For a leading German manufacturing group

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MES Implementation

98% enhancement in data accuracy

ERP System Reengineering and MES Implementation

For a prominent “Made in USA” apparel manufacturer

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Reporting Software

50% reduction in production cost

Production Planning & Reporting Software Modernization

For a US-based flexible intermediate bulk container manufacturer

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Digital Manufacturing Services to Accelerate Digital Transformation

The success of our digital manufacturing solutions lies in our ability to integrate real-time data and insights seamlessly into your supply chains and products. With our key offerings, we automate your manufacturing value chain to swiftly adapt to economic shifts on a local or global scale.

Legacy Platform Modernization

We modernize your production line's organizational processes by developing intelligent solutions to meet critical business needs

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Outsourced Product Engineering

Our expertise in emerging tech empowers us to elevate product development through prototyping and the seamless integration of engineering principles with design thinking.

Enterprise Data Analytics & Visualization

We provide 360 data analytics capabilities to build enterprise manufacturing data analytics solutions that support agility, scalability, and interoperability.

Enterprise Data Analytics & Visualization

We provide 360 data analytics capabilities to build enterprise manufacturing data analytics solutions that support agility, scalability, and interoperability.

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Enterprise Process Digitalization & Automation

We implement intelligent solutions such as digital twins, DPA, and smart factories to enhance operational excellence across your production ecosystem.

Enterprise Process Digitalization & Automation

We implement intelligent solutions such as digital twins, DPA, and smart factories to enhance operational excellence across your production ecosystem.

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Your Trusted Digital Manufacturing Company

Empower your manufacturing value chain through digital innovation with intelligent, interconnected solutions that drive success & efficiency. With a proven track record in Industry 4.0 implementation, we are well-versed in creating smart manufacturing solutions to optimize your workflows and eliminate inefficiencies.

Advanced Technology Integration

Our digital manufacturing solutions integrate connectivity, data collection, smart analytics & data visualization with your existing IT infrastructure.

Data-driven Manufacturing

Our digital manufacturing services use flexible data modeling frameworks & best practices to augment any platform with advanced capabilities.

AI-Powered Business Intelligence

We integrate AI solutions that drive smarter workflows, reduce costs and minimize downtime with Power BI based dashboards, automation & real-time efficiency.

Proven Track Record

We use hybrid cloud, automation, IoT, and AI to provide scalable industry 4.0 solutions that efficiently address your unique challenges.